As I reported last week I was trying to make some very light loads in .40 S&W for new shooters. I made up 200 rounds with the 180 grain Rainier FP over 3.9 grains of Bullseye with an OAL of 1.131”. On Christmas day, while at Brother Doug’s place I shot some over the chronograph. This load yielded a mean velocity of 825 fps (standard deviation of 9.6 fps) for a Power Factor of 148.5. The expected result was 800 fps for a PF of 144. Not too far off from the actual. I would have preferred it be on the low side instead of the high side but still, not bad.

My typical handloads run about 940 fps for a PF of 169 or so. 180 grain factory loads run about 1000 to 1025 fps for PFs of 180 to 185. Hence these new loads are have about 80% of the momentum of a factory load and a little under 90% that of my usual handloads. This is better but I would like to do better still.

While in Idaho this weekend I bought a pound of Clays from Alan B. I loaded up 100 rounds of the 180 grain Rainier FP over 3.0 grains of Clays. I ran them over the chronograph today. Remember that the reloading manual said to expect:

180 grain bullet over 3.0 grains Hodgdon Clays => 727 fps with 131 PF

The result was 728.11 fps (standard deviation of 8.8 fps) for a PF of 131.06. Wow! That was freaky close compared to the expected result.

That gives me a load with about 78% of the momentum of my typical handloads and a little over 70% that of a factory load. And get this, it’s right at the same momentum as a typical 147 grain 9mm round but with a muzzle velocity that is about 100 fps less. That is even less velocity than a typical 230 grain .45 ACP. With such a low muzzle velocity it is much more of a push than a “snap” on the recoil. It’s a very comfortable load to shoot.

Thank you Mike B. and Alan B. for the Clays powder. That made a big difference.

I was thinking ahead to how to make a self-defense load with similar recoil properties and found that Speer makes a bullet they call Gold Dot Short Barrel for good self-defense characteristics with lower velocities. This sounds like just the ticket for Cherie. We have another range trip planned for the end of next month to do some more training and test out the new loads.

I decided I should make some low power loads in .40 S&W for new shooters that are recoil sensitive. “Powder puff” loads. After exploring lots of options I came up with these as the best possibilities. From Hodgdon:

135 grain bullet over 4.0 grains Hodgdon Clays => 940 fps with 127 PF
180 grain bullet over 3.0 grains Hodgdon Clays => 727 fps with 131 PF

Typical factor loads are in the 180 to 190 PF range. So this should be about 70% of the recoil of factory loads.

The difference between power factors of 127 and 131 with equal weight bullets is probably undetectable in your hands. But because the 127 PF load is with 135 grain bullets versus the 180 grain for the 131 PF you get a much different recoil impulse. The lighter bullet is going over 200 fps faster and that means the recoil impulse is much shorter and hence will feel sharper. So, the 180 grain load looks like the winner. That nice because I have lots of 180 grain bullets around.

But I don’t have any Hodgdon Clays powder. I started looking online. Nothing.

[Heavy sigh.]

So what other options do I have and do I have any powders that could come close to this? I have an older version of the Hornady Handbook of Cartridge Reloading and they list Bullseye powder for a mild load.

180 grain bullet over 3.9 grains Bullseye => 800 fps with 144 PF.

I have some Bullseye powder left over from my explosives experiments with it about 1996 or ‘97. This would be a good opportunity to get rid of it. This isn’t as good at the loads with Clays but it is still less than 80% of a factory load.

I loaded up 20 rounds Saturday and went to the range to see if it would cycle my gun and if it was accurate. I used some 180 grain Rainier truncated cone FP bullets I had won at a match this summer. I have had problems with the accuracy of Rainier HPs once I went beyond about 7 yards so I was a bit skeptical of these too.

The ammo cycled and fed well in two different guns. The accuracy wasn’t great at 7 yards but it was far better than new shooters can manage. And I don’t have them shoot beyond that distance anyway.

Today I loaded up 180 rounds using some nickel plated brass I had laying around. I used the nickel plated so I could easily keep track of it being “special”. I’ll load up the remaining 300 Rainier bullets in that configuration in the next couple of days.

It turns out the loaded ammo looks particularly pretty. Barb said it looks like Christmas:

I suppose it does. We have Powder Puff Christmas ammo.